徹底した品質管理

形状設計

Products are made into appropriate forms for forging according to the predetermined basic structure. Product validation is also possible at this stage through a structural analysis program, which contributes to the improvement of product design accuracy.

金型設計

We employ a forging simulation system to effectively verify formability, yielding percentage, die life, and confirm the presence or absence of defects from a multifaceted perspective.

金型設計

All dies undergo dimensional measurement to confirm their accuracy. We ensure not only the quality of forged products, but also their traceability.

Die

  • Die models designed with CAD

  • +
  • Dies that have undergone all manufacturing processes

  • =
  • Indication of divergence between both products by color

  • 3D scanner

    3D scanner

Forging Prototypes

Quality is improved by careful operation of each process. We perform visual checks to ensure quality.

試験・評価

Employing specialized computer software to overlay 3D scans of products enables quick comparison with design values. These results are effectively used for visual and quantitative evaluation to identify points for improvement to ensure highly precise products.

Product

  • CAD die models

  • +
  • Forged products

  • =
  • Indication of divergence between both products by color

  • 3D scanner

    3D scanner

Material testing is designed to measure the strength of ferrous and non-ferrous materials used in the manufacture of forged products.

The obtained data is used in CAE analysis and the evaluation of product strength.

  • Tensile strength
    tester

    Tensile strength tester
  • Repeated bending
    fatigue testing machine

    Repeated bending fatigue testing machine
  • Rotary bending
    fatigue testing machine

    Rotary bending fatigue testing machine
  • Charpy impact
    tester

    Charpy impact tester

We have a wide range of testing machines equipped for incidental components such as fatigue and flexible and static strength.

We employ these to confirm that the products designed and manufactured by TFO satisfy the strength required by our customers.

  • Strength tester
     

    Strength tester
  • Drop-weight impact tester

    Drop-weight impact tester

We measure the hardness of forged products to confirm that forging and heat treatment are successfully completed.

Hardness meter

  • Rockwell

    Rockwell
  • Brinell

    Brinell
  • Vickers

    Vickers

Forged product structure is observed at the micro and macro levels to confirm that forging and heat processing are successfully completed.

Metal structure observation equipment

  • Precision cutting equipment

    Precision cutting equipment
  • Sample embedding equipment

    Sample embedding equipment
  • Sample polishing equipment

    Sample polishing equipment
  • Metallurgical microscocpe

    Metallurgical microscocpe
Delilvery

Product Inspection

We implemented image measurement equipment for crank twisting to perform highly-accurate measurement for all products.

Also, we utilized accumulated product data to realize the maintenance of stable product quality.

画像計測装置 クランクシャフト自動装置

トップへ戻る

お問合せ

Please use the below contact information for estimates and inquiries about our products.