Products are made into appropriate forms for forging according to the predetermined basic structure. Product validation is also possible at this stage through a structural analysis program, which contributes to the improvement of product design accuracy.
We employ a forging simulation system to effectively verify formability, yielding percentage, die life, and confirm the presence or absence of defects from a multifaceted perspective.
All dies undergo dimensional measurement to confirm their accuracy. We ensure not only the quality of forged products, but also their traceability.
Die
Die models designed with CAD
Dies that have undergone all manufacturing processes
Indication of divergence between both products by color
3D scanner
Quality is improved by careful operation of each process. We perform visual checks to ensure quality.
Employing specialized computer software to overlay 3D scans of products enables quick comparison with design values. These results are effectively used for visual and quantitative evaluation to identify points for improvement to ensure highly precise products.
Product
CAD die models
Forged products
Indication of divergence between both products by color
3D scanner
Material testing is designed to measure the strength of ferrous and non-ferrous materials used in the manufacture of forged products.
The obtained data is used in CAE analysis and the evaluation of product strength.
Tensile strength
tester
Repeated bending
fatigue testing machine
Rotary bending
fatigue testing machine
Charpy impact
tester
We have a wide range of testing machines equipped for incidental components such as fatigue and flexible and static strength.
We employ these to confirm that the products designed and manufactured by TFO satisfy the strength required by our customers.
Strength tester
Drop-weight impact tester
We measure the hardness of forged products to confirm that forging and heat treatment are successfully completed.
Hardness meter
Rockwell
Brinell
Vickers
Forged product structure is observed at the micro and macro levels to confirm that forging and heat processing are successfully completed.
Metal structure observation equipment
Precision cutting equipment
Sample embedding equipment
Sample polishing equipment
Metallurgical microscocpe
We implemented image measurement equipment for crank twisting to perform highly-accurate measurement for all products.
Also, we utilized accumulated product data to realize the maintenance of stable product quality.
Please use the below contact information for estimates and inquiries about our products.